Page 8 - HIWT Summer 2012 World of Welding
P. 8

THE WORLD OF WELDING                                                                          http://www.welding.org



            SCHUETTE METALS: DEvELOPING BETTER WELDERS

            USING HOBART INSTITUTE TRAINING MATERIALS




            Schuette  Metals, a  Wisconsin-based metal  fabricator,  “It  is  beneficial  for  industry  clients  to  utilize  the  HIWT
            selected training materials from Hobart Institute to help train  curriculum  to develop proper training  programs on-site to
            the company’s welders.  The reason?  It is all about quality.  enhance their tools to attract new talent, provide training for

            Every  one  of the  company’s 160  employees,  including  its  new hires, and  to  invest  in  and  retain  existing  employees,”
            75 welders, focuses on improving skills and in turn, quality  says Scott Mazzulla, Director of Planning and Development
            products. Hobart Institute’s curriculum  materials  will help  for Hobart Institute.
            Schuette’s current and future welders improve skills to the
            next level.                                        Tony Schmidt explains, “We are always trying to find people
                                                               who have the welding skills we need.  There are new advances
            “We chose Hobart because their training materials emphasize  in manufacturing technology every day.  It’s a challenge
            fundamental principles of welding technology and practices,”  finding people with that level of welding skills.”
            said Tony Schmidt, Quality Manager and Certified Welding
            Inspector  for Schuette  Metals.  “Hobart  provides materials  Schuette Metals started as a two-person job shop in 1973. In its
            that are easy to understand and it allows us to tailor training  39 years, the company experienced tremendous growth caused
            to fit our needs.”                                 by  the  same  commitment  to  quality.  That  commitment  to
                                                               quality reached new levels with their ISO 9001:2008 registered
            Some may ask, “Why do your own training when you can  designation.  With  112,000  square  feet  of  manufacturing
            hire those already trained?”  Simple.   Welders aren’t always  capacity—all in a controlled environment—Schuette Metals
            available.                                         can work on any project large or small, completing it quickly
                                                               and efficiently.

                                                               One strength of Schuette  Metals is its welding capabilities
                                                               over a broad spectrum of metal thicknesses, including high-
                                                               strength steel. The full-service fabrication shop has some of
                                                               the industry’s latest technology ensuring precision parts and
                                                               an  efficient  job  flow.  However,  company  officials  believe
                                                               it’s the  intangibles  Schuette  offers that  separate  it  from  the
                                                               competition. Intangibles like:
                                                                   •   An  on-staff  certified  welding  inspector  to  ensure
                                                                      welding quality
                                                                   •   A  proactive  engineering  staff  that  offers  improved
                                                                      design suggestions and provides support for the
                                                                      customer’s engineering staff
                                                                   •   Quick  response  time  to  answer  questions,  deliver
                                                                      quotes, provide project status and delivery updates
                                                                   •   Reducing lead time for customer by manufacturing
                                                                      parts to an agreed  upon level  of completion,  then
                                                                      inventorying  until needed
                                                                   •   Providing  value-added  services  like  powder  and
                                                                      e-coating  through Central  Wisconsin Finishing,
                                                                      Schuette’s sister company adjacent to the facility
                                                                   •   Flexibility in packaging and delivery of products.

                                                               The company invested CAD/CAM/CIM  software to make
                                                               manufacturing more efficient by sending 2D and 3D designs
                                                               directly to CNC equipment on the shop floor via an office-to-
                                                               shop computer network. Its extensive use of CNC equipment
                                                               improves speed and quality to ensure competitive pricing and
                                                               lead times.                                                             (Continued on page 9)



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